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    ASME B16.5 Full Thread Stud Bolts – Dimensions, Specifications & Standards

    Full Thread Stud Bolts for Pipe Flange Bolting in Pressure Systems.

    ASME B16.5 Full Thread Stud Bolts are externally threaded fasteners with continuous threading across their full length, the standard fastener type for ASME B16.5 pipe flanges in pressure piping systems across oil & gas, petrochemical, power generation, and process industries. The standard governs flange dimensions, pressure-temperature ratings, and stud bolt sizes for flange classes 150 through 2500. These stud bolts comply with ASTM A1014/A1014M for UNS N07718 (Inconel 718) bolting with 150 ksi minimum tensile strength, superior chloride stress corrosion cracking resistance, and performance from cryogenic to over 700°C — ideal for sour gas, subsea, and high-temperature flange bolting. ASTM A193 Grade B7 is the most common alloy steel grade for general process service, while A320 Grade L7 covers cryogenic applications. Used with two heavy hex nuts per ASTM A194, the full-thread design allows precise length adjustment for insulating kits, spacers, and varying gasket thicknesses. Also related to B18.31.2 full body clamping studs for applications requiring an unthreaded shank.

    Continuous And Double End Stud

    ASME B16.5 Dimensions for Continuous Thread Studs (mm)

    Nominal Size Diameter, D Chamfered Thread Distance, U
    UNC Threads UNF Threads 8UN Threads
    Min. Max. Min. Max. Min. Max.
    1/4 6.350 1.270 2.540 0.914 1.803
    5/16 7.938 1.422 2.819 1.067 2.108
    3/8 9.525 1.600 3.175 1.067 2.108
    7/16 11.113 1.829 3.632 1.270 2.540
    1/2 12.700 1.956 3.912 1.270 2.540
    9/16 14.288 2.134 4.242 1.422 2.819
    5/8 15.875 2.311 4.623 1.422 2.819
    3/4 19.050 2.540 5.080 1.600 3.175
    7/8 22.225 2.819 5.639 1.829 3.632
    1 25.400 3.175 6.350 2.134 4.242
    1 1/8 28.575 3.632 7.264 2.134 4.242 3.175 6.350
    1 1/4 31.750 3.632 7.264 2.134 4.242 3.175 6.350
    1 3/8 34.925 4.242 8.458 2.134 4.242 3.175 6.350
    1 1/2 38.100 4.242 8.458 2.134 4.242 3.175 6.350
    1 5/8 41.275 3.175 6.350
    1 3/4 44.450 5.080 10.160 3.175 6.350
    1 7/8 47.625 3.175 6.350
    2 50.800 5.639 11.278 3.175 6.350
    2 1/4 57.150 5.639 11.278 3.175 6.350
    2 1/2 63.500 6.350 12.700 3.175 6.350
    2 3/4 69.850 6.350 12.700 3.175 6.350
    3 76.200 6.350 12.700 3.175 6.350
    3 1/4 82.550 6.350 12.700 3.175 6.350
    3 1/2 88.900 6.350 12.700 3.175 6.350
    3 3/4 95.250 6.350 12.700 3.175 6.350
    4 101.600 6.350 12.700 3.175 6.350

    ASME B16.5 Thread Stud Length Tolerances (mm)

    Range, LT Tolerance
    From 19.05 through 63.5 ±1.016
    Over 63.5 through 101.6 ±2.032
    Over 101.6 through 203.2 ±2.540
    Over 203.2 through 406.4 ±3.048
    Over 406.4 ±4.572

    ASME B16.5 Imperial Dimensions for Continuous Thread Studs (Inch)

    Nominal Size Diameter, D Chamfered Thread Distance, U
    UNC Threads UNF Threads 8UN Threads
    Min. Max. Min. Max. Min. Max.
    1/4 0.2500 0.050 0.100 0.036 0.071
    5/16 0.3125 0.056 0.111 0.042 0.083
    3/8 0.3750 0.063 0.125 0.042 0.083
    7/16 0.4375 0.072 0.143 0.050 0.100
    1/2 0.5000 0.077 0.154 0.050 0.100
    9/16 0.5625 0.084 0.167 0.056 0.111
    5/8 0.6250 0.091 0.182 0.056 0.111
    3/4 0.7500 0.100 0.200 0.063 0.125
    7/8 0.8750 0.111 0.222 0.072 0.143
    1 1.0000 0.125 0.250 0.084 0.167
    1 1/8 1.1250 0.143 0.286 0.084 0.167 0.125 0.250
    1 1/4 1.2500 0.143 0.286 0.084 0.167 0.125 0.250
    1 3/8 1.3750 0.167 0.333 0.084 0.167 0.125 0.250
    1 1/2 1.5000 0.167 0.333 0.084 0.167 0.125 0.250
    1 5/8 1.6250 0.125 0.250
    1 3/4 1.7500 0.200 0.400 0.125 0.250
    1 7/8 1.8750 0.125 0.250
    2 2.0000 0.222 0.444 0.125 0.250
    2 1/4 2.2500 0.222 0.444 0.125 0.250
    2 1/2 2.5000 0.250 0.500 0.125 0.250
    2 3/4 2.7500 0.250 0.500 0.125 0.250
    3 3.0000 0.250 0.500 0.125 0.250
    3 1/4 3.2500 0.250 0.500 0.125 0.250
    3 1/2 3.5000 0.250 0.500 0.125 0.250
    3 3/4 3.7500 0.250 0.500 0.125 0.250
    4 4.0000 0.250 0.500 0.125 0.250

    ASME B16.5 Imperial Thread Stud Length Tolerances (Inch)

    Range, LT Tolerances
    From ¾ through 2½ ±0.04
    Over 2½ through 4 ±0.08
    Over 4 through 8 ±0.10
    Over 8 through 16 ±0.12
    Over 16 ±0.18